THERMOWOOD PROCESS
The stability and durability of the timber is improved with the Thermal Modification.
Timber is composed of; 50% cellulose, 23% hemicellulose, 20% lignin, 7% other extractive substances. The main idea of the process is removing the resin, extractive chemicals and the relative humidity (bounded OH groups) from the wood.
Due to the Thermowood Process the water absorbtion of the timber is reduced, durability against decays are improved and bending – swelling relations are minimized. Another reason why the Thermowood timber becomes such durabile is that; crystallization of the cellulose. The changing of the hemicellulose makes the timber durable. Here, the Hemicellulose divides into two parts such as hemicellulose fulfural (oil) and carboxylic acid. Caramelisation of the lignin (sugar), due to the high temperature in the chambers, provides the wood to have a darker colour.
Hemicellulose’s
transformation into fullfural carboxylic acid.
High endurance and
reduced pH value.
Cristallizing of cellulose
High stabilization,
durability loss
Extracting resin and
other extractive substances.
Blocks water receipt of timber,
reduces working and prevents
spooning and withdrawal.
Caramelizing of Lignin
Dark colour being formed
Table showing the change of timber
structure stones by heat process
The Physical changes of timber.
Timber has properties to absorb moisture from the nature and the area (bending) also to release it’s moisture content in dry conditions (swelling). Therefore, the loss of stability in wood occurs. The reason is a physical phenomenon, the OH (hydroxyl) groups which are bounded to the cell wall, consistently gathers H2O (free water) into the wood.
When the air becomes dry, the water in the wood evaporates and thisconditions cause the wood bending and cracking.
Thermal modified timber is a final product, with a minimum 180°C heat treatment. This physical modification takes place in 4 stages.
First of all, free water (H2O) which is contained in the wood is removed by using the regular kiln drying process, this process nearly takes 3 days and removes the free waters from the cells. During the first stage the moisture content of the timber becomes 9%.
At the second stage, the OH groups are removed from the cell wall with a temprerature of 105°C-212°C. With a temperature reached in the chamber of 160°C and above the Thermal Modification is getting finalized. This process takes around 6 hours approximately.
The process at this stage gives the following results; decomposing of the hemicelluloses to fulfural and carboxylic acid, reducing of pH value, crystallization of the cellulose, caramelizing of lignin, removal of the resin and other extractive substances. The most obvious effect is that the Hydroxyl groups are removed from the cell walls.
At the last stage; Wood is passed through the cooling process and is harmonized to the ambient temperature (about 18 hours).
Shrinking
OH Hydroxy groups withdraw the
Free waters (H2O) into cell.
Drying and Bending
free waters (H2O) are extracted
from cell with heat
Thermal Modification
Bind waters OH (hydroxyl groups) are
taken away from cell completely
with heat of 180 degrees and above.